Tag Archives: honeycomb panels

Honeycomb Panels

Welcome to Honeycomb Panels USA, the only Eco-friendly manufacturer of the most lightweight high-strength honeycomb panels in the United States.

Honeycomb Panels USA manufactures a patented new generation of honeycomb panel that outperforms all other honeycomb panels anywhere.

How to make the best honeycomb panels in the world

The secret behind making the best honeycomb panels in the world, begins with the internal structure of the honeycomb panels themselves. Our honeycomb structure is made of natural vertical wood grain fiber in a torsion box configuration. This creates an enormously high strength torsion box honeycomb panel… but Honeycomb Panels USA does not stop there…

Patented torsion box honeycomb panels go even further by filling the empty spaces of the torsion box honeycomb structure wall to wall with rigid recycled foam. Sandwiched between two stress skins using waterproof formaldehyde-free adhesive creates the most lightweight, high strength solid composite core honeycomb panels ever invented.

Honeycomb Panels USA wood torsion box honeycomb core structure foam composite honeycomb panel

How strong are Honeycomb Panels USA panels?

Honeycomb Panels USA panels have been independently tested at Washington State University at 660 PSI (stronger than steel pound for pound); compare that to other honeycomb panels commonly used in the aerospace industry that test at only 10 to 100 PSI with very little shear strength.

They are so strong, in fact, that you can traverse long spans without much support, which is why the United States Military, NASA, marine and aerospace manufacturers rely on Honeycomb Panels USA for the strongest most lightweight panels.

Insulated Honeycomb Panels

Honeycomb Panels USA panels have a natural insulation quality built in to the structure itself that imbues each honeycomb panel with insulation from heat, cold and barometric environments with a rating of R-3.5 or R-6.5 per square inch of honeycomb panel thickness.

This insulation also creates a sound barrier with its sound deadening qualities for increased privacy and noise control in industrial applications.

Large and Oversized Honeycomb Panel Projects

One of the unique uses of Honeycomb Panels USA’s torsion box honeycomb panels is in the large/oversize division of projects around the world.

Weighing in at a fraction of other building materials, our honeycomb panels can be created in sizes up to 40 ft. and up. While size and weight are considerations for shipping abilities (the United States Military has ways to overcome super large panel shipments that may not be available to the average commercial contractor, distributor or supplier). Honeycomb Panels USA has devised a system for creating modular honeycomb panels that can be shipped as multiple components and assembled on site while retaining complete structural integrity and can be guaranteed to be completely flat following assembly and for a minimum of 50 years without fail.

50 Year Honeycomb Panels USA Guarantee

That’s right. Only Honeycomb Panels USA can offer a true flat guarantee that states that your premium honeycomb panels will be true flat and will stay flat, will not warp, bend, twist, cup or otherwise fail for 50 years, backed in writing.

Contact Us for more information.

Honeycomb Panels

Honeycomb Panels USAHoneycomb panels by Honeycomb Panels USA are the most lightweight, high strength insulated honeycomb panels and they are also good for the earth.

How to make honeycomb panels

Our honeycomb panels start with patented torsion box honeycomb core. The torsion box structure is made of vertical grain natural wood fiber; this inner structure honeycomb grid provides superior structure strength. But we don’t stop there; next we filly the open spaced wall to wall with rigid recycled foam providing additional strength and insulation while remaining lightweight. Finally we sandwich the solid composite honeycomb core between two stress skins.

marine honeycomb panelsHighest strength honeycomb panels

It’s no surprise that Honeycomb Panel USA’s honeycomb panels can be found beneath the sea (US Navy), in outer space (NASA) and everywhere in between. Why? Because no other affordable lightweight honeycomb panel is as strong. For instance, most aircraft honeycomb panels are only rated from 10 to 100 PSI, while Honeycomb Panels USA honeycomb panels are rated at 660 PSI and they are the only Eco-friendly honeycomb panels proudly made in the USA.

Lightest weight honeycomb panels

Your project can fly high using Honeycomb Panels USA’s honeycomb board. Weighing in at a fraction of the weight of other solid honeycomb panels, our honeycomb grid material is the secret ingredient in these aircraft honeycomb panels that outperform any other aerospace honeycomb panel thereby redefining aircraft honeycomb.

Honeycomb panels aluminum honeycomb panels wood edge optionMarine honeycomb panels

Even though the aerospace industry loved the idea of honeycomb panels you might be surprised to discover that honeycomb panels are being found increasingly amongst the marine industry in boat making, ship building, submarines and air craft carriers due to its lightweight, airtight, waterproof and stronger than steel pound for pound.

Aluminum honeycomb panels

Our next most popular honeycomb panels are our aluminum honeycomb panels. They are the strongest Eco-friendly lightweight honeycomb panels and can be completely encapsulated in aluminum per your specifications for the best aluminum honeycomb sheet. Make sure your aluminum honeycomb panel features our patented torsion box honeycomb grid.

fiberglass honeycomb panelsFiberglass honeycomb panels

Close behind our aluminum honeycomb panel is our fiberglass honeycomb panel available in fiberglass or FRP (fiberglass reinforced plastic). Enjoy the lightweight high strength American made honeycomb panels from Honeycomb Panels USA.

Where can I get Honeycomb Panels USA panels?

You can get our patented technology infused honeycomb panels from your favorite home improvement center, lumber yard, sheet goods supplier or anywhere you find honeycomb panels for sale. See your favorite supplier for your best honeycomb price.

Make Anything with Honeycomb Panels

The Honeycomb Board panel is a true revolution in the building materials industry and may be the most significant technological breakthrough in the last Century.

No other building material is so versatile with attributes that carry over into your product creation enabling you to build anything lightweight, high strength and Eco-friendly.

Stop being limited by statistics represented by outdated building materials… Build anything… and bring your dreams to life with Sing Sandwich panels – On Sale Now.

You Can Create Anything in Any Size with Honeycomb Board Panels is Easy as A, B, C

A. Add your own skin

Using Honeycomb Boards as substrate you can cold-press nearly any flat exterior surface material to achieve your specifications in both appearance and performance while maintaining high strength and lightweight characteristics.

B. Band the edges

The Honeycomb Board has open edges so that the Core material and wood torsion box material is exposed to the naked eye. Simple edge-banding is easy and hides the exposed patented core and take on the appearance of solid wood (or material of choice).

C. Combine for any size

Instead of ordering expensive large sandwich panels, you can combine several standard-sized (4×8) Honeycomb Board Panels, joining them yourself to create any size desired and saving you the added expense of custom manufactured oversized panels.

D. Designs come to life

With the increased versatility of Honeycomb Board panel’s ability to take on any characteristics that you desire, by simply covering, edge-banding and assembling to make any size required, you have unlimited options to truly create anything you want.

Here are some photos of what people are making with Honeycomb Board panels… What will you do?

Only Honeycomb Panel USA’s Honeycomb Board can make all your dreams come to life*.

* = Especially designs that would have been limited due to the heavy weight or weakness of previously available building materials.

Honeycomb Board Half Price Sale

KONICA MINOLTA DIGITAL CAMERAYou will be surprised by the insulated Eco-friendly, light weight, super-strength honeycomb board panel.

Standard sizes, thicknesses, faces and quantities are limited to those listed. For other dimensions and/or options please contact us for more information.

Standard Honeycomb Board Panel Details:

  • Dimension: 4 ft x 8 ft
  • Thickness: 1 inch
  • Standard plywood or HPL surface*
  • 3×3″ torsion box structural grids

* = subject to availability/stock on-hand


1″ Regular Price: $256 Sale Price: $128*

Honeycomb Board 1/2 Price Sale expires: Dec. 31, 2014

You Can Create Anything in Any Size with Honeycomb Board is Easy as A, B, C

A. Add your own skin

Using Honeycomb Board as substrate you can cold-press nearly any flat exterior surface material to achieve your specifications in both appearance and performance while maintaining high strength and lightweight characteristics.

B. Band the edges

The Honeycomb Board has open edges so that the Sing Core material and wood torsion box material is exposed to the naked eye. Simple edge-banding is easy and hides the exposed patented core and take on the appearance of solid wood (or material of choice).

C. Combine for any size

Instead of ordering expensive large sandwich panels, you can combine several standard-sized (4×8) Honeycomb Boards, joining them yourself to create any size desired and saving you the added expense of custom manufactured oversized panels.

D. Designs come to life

With the increased versatility of Honeycomb Board’s ability to take on any characteristics that you desire, by simply covering, edge-banding and assembling to make any size required, you have unlimited options to truly create anything you want.

create anything using honeycomb panels1. What is a Honeycomb Board Panel?

A Honeycomb Board panel consists of patented Sing Core sandwiched between two exterior sheets of flat building material resulting in the strongest lightweight low-cost panel in the world. Honeycomb Board panels are so versatile, they have hundreds of applications. For more information on the Honeycomb Boards, see: Honeycomb Panels.

2. Honeycomb Board Panel Applications

The 1.52 inch thick Honeycomb Board is our most popular door core material; after adding 1/8 inch skins, you have the perfect door thickness. You could use these patented honeycomb board panels to build your own engineered lumber in your shop, or

  • 4x8 sign boards lightweight high strength honeycomb panels usaConstruct a tiny house
  • World’s smallest house
  • Make a door
  • Use as flooring
  • Ceilings
  • Stair treads
  • Trade show displays
  • Store fixtures
  • Signs
  • Transportation applications
  • Cold storage
  • Tables
  • Furniture
  • … and so much more …

3. Why Build with Honeycomb Board Panels?

There are so many things that you can create with Honeycomb Board panels, knowing that by doing so, your end product will be manufactured with a True Green Eco-friendly material that is lightweight, stronger than steel pound for pound with built-in insulation.

Here at Honeycomb Panels USA, we make the world’s best Eco-friendly oversize doors that are lightweight, stronger than any other comparable material, and are true flat. No one else could accomplish this feat if not for the Sing Core composite secret ingredient.

High-end formaldehyde-free adhesion

Honeycomb Board panels are constructed using the most responsible use of natural wood from nature and expensive structural urethane glue that is formaldehyde-free and water resistant.


Other applications such as: insulated flooring, moveable partition walls, loft floors, table top substrate, counter top substrate and so much more.

4. How to Build with Honeycomb Board Panels

Create Hardwood Lumber On Demand

By having a quantity of Honeycomb Board panels on hand, you can create your own hardwood lumber, posts and beams, furniture parts, metal composite building materials at your location, when you want it, as you need it! Having a Honeycomb Board panel inventory is the secret weapon in exclusive high-end millworks.

Create any size panel you want

Due to its extreme versatility, Honeycomb Board panels can be ripped and cut just like any other plywood-type building material. Cut into strips and glue together to make your own posts and beams, then finish them in any exterior material that meets the specifications of your project.

Honeycomb Board Substrate

One of the most popular uses of the patented Honeycomb Board panel is as substrate material. The most popular use is as door core but is also popular as substrate for countertops, table tops, flooring, walls, ceilings and in a wide variety of office and home furniture.

Applying Exterior Surface Material

Applying exterior surface materials to the Honeycomb Board is simple and easy. Most any laminated building material can be adhered to your Honeycomb Board by cold-pressing with standard wood/carpenter glue or contact cement. Certain contact cements are best when adhering plastics or vinyl materials to your Honeycomb Board facings; and peel-and-stick vinyl coverings are gaining in popularity making it easy to change appearance of your Honeycomb Board panels instantaneously.

Joining Honeycomb Board Panels

Joining Honeycomb Board panels is much less complicated that you might think. Imagine being able to build a structure without the need of any lumber-frame. We have people building entire homes without being framed, by simply joining Honeycomb Board panels that are pre-insulated with built-in structure torsion box frame making these lightweight panels stronger than steel pound for pound.

How Do People Join the Honeycomb Board Panels?

Unlike other 4×8 sheets of building materials, like plywood, particle board or other common substrate materials; Honeycomb Board is straight due to it’s patented internal structure design, and therefore easily joined with out additional framing materials. Some people do join using an H channel system, though most simply urethane-glue the straight panels together. After the glue has dried, any excess glue is removed by sanding; then finish just like you would any other wood-based building material. Urethane glue provides a better more solid, ling-lasting and weatherproof connecting result than nails or screws used in conventional building methods.

Now you can have the convenience of Honeycomb Board panels – that are superior when compared to other materials – in stock at your location at huge savings due to this one-time offer without using promo codes.

you can not crash honeycomb panels usa torsion box strength lightweightWant large panels?

Certainly, when we build large panels, we can certify and guarantee them as true flat, using our seamless technology. But, you can manufacture your own oversized panels by patching as many Honeycomb Board panels as you need to achieve the desired dimensions of your project at your location.

Want an even better deal?

Special truckload price inquiries will also receive an extra discount for quantity. Contact us to take advantage of our special-priced outlet offer.

Almost any DIY person can build a 8 x 16 Tiny House in their back yard w/22 pieces of Honeycomb Board Panels (see the strength of this 1 inch thick Honeycomb Board shown in photo).

Shipping times may vary. This special price is based on cumulative bulk order(s) i.e., your order will be combined with other orders and shipped following production run.

Call: 360-495-3577


Honeycomb Plywood

patented honeycomb plywood lightweight high strength wood torsion box exposed viewHoneycomb Plywood by Honeycomb Panels could be the best sustainable ecologically responsible building material to surface within the last century that is lightweight, high strength and fully insulated.

Honeycomb Panels’ honeycomb plywood marine ply is so easy to use; any standard wood worker, millwork or wood shop can use our patented honeycomb plywood without any additional skills or equipment, just as though you were using plywood.

Don’t be fooled by its appearance or ease of use. Even though our honeycomb plywood marine ply looks like regular plywood, there is nothing normal about this newest generation of composite materials to hit the woodworking industry.

The boating industry and the U.S. Navy are embracing the attributes of our patented honeycomb plywood to replace marine plywood. Marine plywood is heavy and cannot maintain a high level of flatness or precision, like honeycomb plywood by Honeycomb Panels.

Unlike traditional marine plywood this honeycomb plywood has amazing characteristics that cannot be found elsewhere in any affordable flat building material.

stack of marine grade honeycomb plywood lightweight high strengthFor instance, our patented honeycomb plywood is:

  • Eco-friendly
  • Lightweight
  • High strength
  • Insulated
  • True flat
  • Stay flat
  • Can be waterproof plywood
  • Requires no special handling
  • Eco-friendly

Honeycomb Panels makes our honeycomb plywood right here at our factory in McCleary, Washington in the USA. Our honeycomb plywood may be the only structural building material made in the USA and exported throughout the world.

patented marine grade structural honeycomb plywood for boat builders


At one-third the weight (or less depending on the thickness) this revolutionary new building material helps to reduce energy costs significantly; less expensive to ship across the USA or the world, using less fuel and natural resources with less carbon footprint. At the construction end; less equipment, energy and fuel consumed on-site while saving labor costs and fewer injuries.

High strength

Our honeycomb plywood is stronger than steel pound for pound, testing out at 660 PSI (while other honeycombs are between 10 and 100 PSI) and can be easily increased to over 1400 PSI or more (if necessary to meet your specifications).


Honeycomb Panels’ honeycomb plywood is based on their insulated panels’ design that is packed full of solid insulation wall-to-wall between the internal structure grids. The insulation panels can be used as any exterior grade plywood.

True flat

No other high strength affordable insulated building material can be as high precision for true flat surface (with 1000ths of an inch) with little or no variance depending on the desire surface material.

Stay flat

Unlike other flat building materials that may be flat when manufactured or installed, honeycomb plywood by Honeycomb Panels is designed to stay flat for 100 years and guaranteed not to warp, bend or twist for 50 years.

Can be waterproof

Regardless of your intended use, you can use our waterproof plywood honeycomb panels to handle any extreme weather, underwater or water storage applications.

Requires no special handling

This new revolution in building material is completely simple and easy to use just like ordinary plywood. No special saw blades, tools or specialized skills are necessary to bring your designs to life in the most sustainable Eco-friendly way.

In side by side comparison


Patented Honeycomb Plywood vs. Traditional Plywood
Lightweight Heavy x
High-strength Moderate strength x
Eco-friendly Not eco-friendly x
Use 10% wood fiber Waste of natural wood fiber x
Manufacture w/little energy Great deal of energy consumed x
Insulated Not insulated x
True flat Will warp x
Moisture proof Absorbent x
Extreme weather proof Will crack, compromise finish x
No size limit Limited to 4×8, 4×10 x
Available in any thickness Limited to 1 1/8 inch x
Waterproof adhesive (crack-free surface) Glues will delaminate due to cracks x
Formaldehyde-free glue Contains formaldehyde x
Available with any skin Limited to wood only x
Made in USA Mostly off-shore import x


Honeycomb Insulation Panels

Honeycomb Panels USA provides architects, engineers, designers and contractors with high performance honeycomb insulation panels that are not only lightweight and high-strength, but are also naturally imbued with effective insulation R value and sound deadening qualities.

honeycomb-panel-cutawayA standard SIP cannot compare to our Eco-friendly honeycomb insulation panel. In fact we have developed reinforced structural insulated panels (RSIP) that can be very high precision and customized to meet your specifications unlike standard sips.

honeycomb-panels-usa-premium-honeycomb-panels-50-years-guaranteedHoneycomb insulation panels by Honeycomb Panels are the only affordable insulation panel that can be guaranteed true flat and to stay flat for 50 years because they can be configured to not rot, warp, bend, twist or fail regardless of the application or exposure to the elements.

Our honeycomb insulation panels are pre-insulated composite panels that feature an internal torsion box honeycomb structure framing filled with solid foam insulation wall-to-wall for a strong, solid, flat building material that achieve 660 PSI or more (according to your specifications and requirements).


These high-end insulated panels are the leading edge of technology amongst the most highly advanced composites and sandwich panels in use below the sea (US Navy), in the air (Boeing) and beyond (NASA).

Once you’ve experienced the lightweight and super strength of Honeycomb Panels USA’s insulation panels, you will come to know the difference that many of the top companies around the world have discovered.

Besides being used as door core substrate for door insulation, you will find our honeycomb insulation panel widely used as a wall panel, where end-users enjoy the acoustic insulation advantages and benefits of an exquisite interior wall panels.

Wall Panel Systems

  1. Insulated wall panels
  2. Plastic wall panels
  3. Metal wall panels
  4. Interior wall panels
  5. Concrete wall panels

Are amongst our top-rated wall panel configurations, but are also available in aluminum panels, fiberglass panels, and can feature any flat building material including any available natural wood species, ceramic, glass, HPL, Kevlar, LVL, marine grade plywood, MDF, stainless steel, etc…

Contact Us and start your next project with hands down the best Eco-friendly, lightweight, high-strength base construction material available on the planet today.

Aluminum Honeycomb Panels

Honeycomb Panels USA introduces the next generation of patented aluminum honeycomb panels inspired by aerospace, based on traditional woodworking skills resulting in an Eco-friendly high-performance aluminium composite panel that is lightweight and stronger than steel pound for pound.

This is an entirely new aluminum frontier where honeycomb panel sandwich paves the way for the most significant improvement in building materials since SIP panels (Structural Insulated Panels). Patented Honeycomb Panels are by far the most advanced aluminum composite panel amongst the sea of traditional metal panels.

The unique characteristics of Honeycomb Panel USA’s aluminium composite insulated panels has developed the first Reinforced Structural Insulated Panel (RSIP). This new generation of aluminum panels are the first in Honeycomb Panels’ aluminium products that are more lightweight, more high strength and less expensive than other traditional honeycomb panels that are used in high-end aerospace and marine industries.

You might be wondering how strong could these aluminum honeycomb panels be?

Independently tested at the University of Washington patented Honeycomb Panels have a compression strength of 660 PSI. That’s stronger than solid steel pound for pound. (Compare that to any other honeycomb panel, which could have compression strength of 10 to 100 PSI.)

This composite panel news is ringing throughout the metal wall panels industry because our high precision insulated wall panels outperform other sandwich panels in terms of providing affordable Eco-friendly, lightweight and high strength solutions to design issues that architects, designers and engineers have struggled with for years.

Patented Honeycomb Panels’ aluminum honeycomb panels are all based on our natural wood fiber torsion box honeycomb core filled with foam approach to aluminium honeycomb construction. And you might be surprised to discover that patented Honeycomb Panels are made in the USA, right here, in our factory in McCleary, Washington.

We ship, not only throughout the United States and Canada, but our aluminium panels may be the only flat goods building material that is manufactured in the United States and exported worldwide due to its one-of-a-kind unique properties.

Side by side, our space-age futuristic aluminum composite panels leave all other insulated metal panels in the past.

And every once in a while, someone asks us, “How to cut aluminum?”

Here’s the answer: Our aluminum honeycomb panels can be cut to your specifications in any standard wood shop. We have millworks who work with our aluminum honeycomb panels with not extra tools, or blade changes, treating it just like a normal piece of plywood.

So, if you’re looking for a metal panel that has better sound deadening qualities or will act as a temperature barrier with better results than other insulation panels, then you might agree with other architects, designers, high-end millworks, military and aerospace industries, that our patented aluminum honeycomb panels by Honeycomb Panels USA.

Honeycomb Panel

Honeycomb Panels from Sing CoreUnited States-based Honeycomb Panels is proud to manufacture the only Eco-friendly lightweight, high strength honeycomb panels that are made in North America.

The unique honeycomb structure of patented honeycomb panels are completely set apart from other honeycomb core materials, like honeycomb paper, honeycomb cardboard, honeycomb plastic and/or honeycomb metals, like honeycomb aluminum or honeycomb steel.

Honeycomb Panels’ honeycomb panels are configured and manufactured based on an Eco-friendly honeycomb design resulting in the most ecologically sustainable and long-lasting honeycomb panel.

Aluminium Honeycomb Panels 1 inch thick 13 ft span stronger than steel pound for pound

Honeycomb Panels’ high performance aluminum honeycomb panels have superior structural integrity when compared to any other affordable light yet strong honeycomb material. In fact, each Honeycomb Panels’ aluminum honeycomb panel starts with a 660 PSI (stronger than steel pound for pound) and it can be raised in your honeycomb aluminum panels to meet your specifications.

The secret of the superior structural strength of Honeycomb Panels is deep within the honeycomb core material that results in the most significant advancement in honeycomb composite panels in the last century.

Honeycomb-Panel-CoreInside each patented honeycomb panel is a honeycomb wood structure based on torsion box design. Torsion box is a series of wood boxes housed within exterior surface materials as a higher strength alternative to hollow core composite panel. This technology has been around for thousands of years and requires tedious handcraftsmanship.

Our honeycomb core panels feature this wood honeycomb torsion box structure as the starting point. Next up, Honeycomb Panels fills the empty spaces within each wooden box all to wall for an advanced composite recycled foam filled honeycomb that provides a solid foundation for any flat surface building material to be adhered.

When the composite cores are glued to lightweight plywood, the resulting honeycomb wood panels are very strong with unbelievable compression and shear strength.


Honeycomb Panel Double DoorsHoneycomb Panel’s patented honeycomb door is probably the best example of the uncompromising results of this revolutionary super composite honeycomb panel. It is well known within the woodworking craftsmen and millworks that any door over seven feet tall will fail resulting in repeated follow-up calls to the site to fix the door, the hardware or the structure repeatedly over time.

That is because – until now – there just was no way to make a lightweight door that would not warp, bend, twist or crack over time. Thanks to Honeycomb Panels’ honeycomb door core, our doors can measure up to 50 feet and be guaranteed flat and to stay flat for 50 years.

That’s here on the ground. Flying far above our heads you will find aerospace honeycomb panels that have been used for years. Lightweight? Yes. High strength? Hardly. The average aerospace honeycomb panel weighs in at only 10 to 100 PSI (compare that to Honeycomb Panels’ 660+ PSI). Which would you rather have?


That’s why the top aerospace companies, like NASA, Boeing, Lockheed Martin, Lufthansa and the branches of the United States military are now embracing the Honeycomb Panels solution.

Our first of its kind honeycomb sandwich panel can be used not just in aircraft, nor in their hangar doors but in the most unique and wide-ranged honeycomb applications.

And the material options are nearly endless as you can use any surface material to achieve the results – either structurally or visually – to achieve the performance requirements that you desire for nearly any application where weight, strength and structural integrity over long spans may be a concern.

Honeycomb Panels

honeycomb-panel-cutawayHoneycomb Panels bring you the ultimate solution to the issues of lightweight and high strength with our high-performance patented precision honeycomb panels that are far superior to any other existing honeycomb panel material available.

Our honeycomb panels are Eco-friendly,  lightweight, high strength and proudly made in the USA in our factory located in the Pacific Northwest town of McCleary, Washington.

What makes Honeycomb Panels so different from other honeycomb panels?

Revised Natural Torsion Box

Honeycomb-Panels-Patented-Wood-Torsion-Box-Structure-Made-in-USAFirst of all, the base of our honeycomb core is manufactured of natural wood fiber that is configured in a basic torsion box pattern. This is an effective and ecologically sound approach to conserving the best of nature. The torsion box strength is multiplied by using revised vertical grain orientation, rather than traditional horizontal grain for the torsion box structure.

Solid Structure Throughout

honeycomb-panel-torsion-box-coreTo further improve on the natural wood torsion box design, our patented Honeycomb Panels fill the otherwise empty voids of each individual box or cell with a firm, recycled foam material. This is also an ecologically sound use of material that would otherwise be stressful for out environment, yet when adhered inside the individual cells, provides a lightweight yet solid-as-a-rock foundation for the exterior surface materials to be applied.

Sandwich Skins

KONICA MINOLTA DIGITAL CAMERAThe torsion box honeycomb core is sandwiched between to sheets of exterior surface material – or skins – to complete the torsion box design. We have no preference to the material that is used on the exterior of our honeycomb panels. The default surface material is a lightweight plywood material that can easily be bonded to almost any other material by an adequately equipped millwork or woodcraftsman. The exterior skin could be any flat building material, including any available natural wood species, aluminum, brick, cement, ceramic, concrete, fiberglass, FRP, glass, Kevlar, LVL, metal, MDF, plastic, stainless steel, etc…


Wood-honeycomb-panel-kitchen-cabinetsThe possibilities are endless because of the unlimited variations of our honeycomb panels configuration that can be customized to meet (or exceed) your specifications. The types of foam used and variety of skin composites make this the perfect high-performance building material.

There are so many applications that are possible with our high strength and lightweight honeycomb panels which can also be configured in post and beam formats.

honeycomb-panels-usa-green-eco-friendlyEco-friendly Manufacture

In our factory the patented honeycomb panels are hand manufactured by our local labor force using expensive formaldehyde-free glue (that will not delaminate) throughout the creation process, using very little energy, with no toxic waste.

aluminium honeycomb panels lightweight composite panels honeycomb coreLightweight

Honeycomb Panels USA honeycomb panels weigh only a fraction of other building materials due to their unique design and manufacturing process, providing a 100% solid true flat building material.

High Strength

Honeycomb Panel Post and Beam Lab Testing at Washington State UniversityBesides being lightweight, the single most important feature of our patented honeycomb panels is in the high strength performance. You will find our honeycomb panels utilized in architectural designs that could not be created with any other building material because only ours has a compression strength of over 660 PSI (as independently tested by the University of Washington – that’s stronger than solid steel pound-for-pound) while other honeycomb panels weigh-in at 10-to-100 PSI. This enables our honeycomb panels to bridge long spans with very little substructure (because the frame is built-in to the panel itself).


honeycomb-panels-usa-premium-honeycomb-panels-50-years-guaranteedUnlike other honeycomb panels that fail and are considered disposable and are constantly in need of repair, Honeycomb Panels USA honeycomb panels will last virtually forever without failure. In fact, our patented honeycomb panels are the only building material that can be guaranteed true flat – and will stay true flat – for 50 years. That means, no more service calls because our premium honeycomb panels are designed and built to last for centuries and will not rot, warp, bend, twist, cup or fail over time.


honeycomb-panels-green-eco-friendly-affordable-economical-save-moneyIt is our intent to make our patented honeycomb panels affordable to the masses. Pricing is comparable to marine grade plywood and much less than honeycomb composite panels used in traditional aerospace technology.

At this time, we only sell wholesale direct to manufacturers, so if you’re looking to use our honeycomb panels at home, please contact your local builder’s supply, lumber yard or contractor for more information about Honeycomb Panels USA.

Dealer inquiries invited.