Honeycomb Panels

Welcome to Honeycomb Panels USA, the only Eco-friendly manufacturer of the most lightweight high-strength honeycomb panels in the United States.

Honeycomb Panels USA manufactures a patented new generation of honeycomb panel that outperforms all other honeycomb panels anywhere.

How to make the best honeycomb panels in the world

The secret behind making the best honeycomb panels in the world, begins with the internal structure of the honeycomb panels themselves. Our honeycomb structure is made of natural vertical wood grain fiber in a torsion box configuration. This creates an enormously high strength torsion box honeycomb panel… but Honeycomb Panels USA does not stop there…

Patented torsion box honeycomb panels go even further by filling the empty spaces of the torsion box honeycomb structure wall to wall with rigid recycled foam. Sandwiched between two stress skins using waterproof formaldehyde-free adhesive creates the most lightweight, high strength solid composite core honeycomb panels ever invented.

Honeycomb Panels USA wood torsion box honeycomb core structure foam composite honeycomb panel

How strong are Honeycomb Panels USA panels?

Honeycomb Panels USA panels have been independently tested at Washington State University at 660 PSI (stronger than steel pound for pound); compare that to other honeycomb panels commonly used in the aerospace industry that test at only 10 to 100 PSI with very little shear strength.

They are so strong, in fact, that you can traverse long spans without much support, which is why the United States Military, NASA, marine and aerospace manufacturers rely on Honeycomb Panels USA for the strongest most lightweight panels.

Insulated Honeycomb Panels

Honeycomb Panels USA panels have a natural insulation quality built in to the structure itself that imbues each honeycomb panel with insulation from heat, cold and barometric environments with a rating of R-3.5 or R-6.5 per square inch of honeycomb panel thickness.

This insulation also creates a sound barrier with its sound deadening qualities for increased privacy and noise control in industrial applications.

Large and Oversized Honeycomb Panel Projects

One of the unique uses of Honeycomb Panels USA’s torsion box honeycomb panels is in the large/oversize division of projects around the world.

Weighing in at a fraction of other building materials, our honeycomb panels can be created in sizes up to 40 ft. and up. While size and weight are considerations for shipping abilities (the United States Military has ways to overcome super large panel shipments that may not be available to the average commercial contractor, distributor or supplier). Honeycomb Panels USA has devised a system for creating modular honeycomb panels that can be shipped as multiple components and assembled on site while retaining complete structural integrity and can be guaranteed to be completely flat following assembly and for a minimum of 50 years without fail.

50 Year Honeycomb Panels USA Guarantee

That’s right. Only Honeycomb Panels USA can offer a true flat guarantee that states that your premium honeycomb panels will be true flat and will stay flat, will not warp, bend, twist, cup or otherwise fail for 50 years, backed in writing.

Contact Us for more information.