The unique honeycomb structure of patented honeycomb panels are completely set apart from other honeycomb core materials, like honeycomb paper, honeycomb cardboard, honeycomb plastic and/or honeycomb metals, like honeycomb aluminum or honeycomb steel.
Honeycomb Panels’ honeycomb panels are configured and manufactured based on an Eco-friendly honeycomb design resulting in the most ecologically sustainable and long-lasting honeycomb panel.
Honeycomb Panels’ high performance aluminum honeycomb panels have superior structural integrity when compared to any other affordable light yet strong honeycomb material. In fact, each Honeycomb Panels’ aluminum honeycomb panel starts with a 660 PSI (stronger than steel pound for pound) and it can be raised in your honeycomb aluminum panels to meet your specifications.
The secret of the superior structural strength of Honeycomb Panels is deep within the honeycomb core material that results in the most significant advancement in honeycomb composite panels in the last century.
Inside each patented honeycomb panel is a honeycomb wood structure based on torsion box design. Torsion box is a series of wood boxes housed within exterior surface materials as a higher strength alternative to hollow core composite panel. This technology has been around for thousands of years and requires tedious handcraftsmanship.
Our honeycomb core panels feature this wood honeycomb torsion box structure as the starting point. Next up, Honeycomb Panels fills the empty spaces within each wooden box all to wall for an advanced composite recycled foam filled honeycomb that provides a solid foundation for any flat surface building material to be adhered.
When the composite cores are glued to lightweight plywood, the resulting honeycomb wood panels are very strong with unbelievable compression and shear strength.
Honeycomb Panel’s patented honeycomb door is probably the best example of the uncompromising results of this revolutionary super composite honeycomb panel. It is well known within the woodworking craftsmen and millworks that any door over seven feet tall will fail resulting in repeated follow-up calls to the site to fix the door, the hardware or the structure repeatedly over time.
That is because – until now – there just was no way to make a lightweight door that would not warp, bend, twist or crack over time. Thanks to Honeycomb Panels’ honeycomb door core, our doors can measure up to 50 feet and be guaranteed flat and to stay flat for 50 years.
That’s here on the ground. Flying far above our heads you will find aerospace honeycomb panels that have been used for years. Lightweight? Yes. High strength? Hardly. The average aerospace honeycomb panel weighs in at only 10 to 100 PSI (compare that to Honeycomb Panels’ 660+ PSI). Which would you rather have?
That’s why the top aerospace companies, like NASA, Boeing, Lockheed Martin, Lufthansa and the branches of the United States military are now embracing the Honeycomb Panels solution.
Our first of its kind honeycomb sandwich panel can be used not just in aircraft, nor in their hangar doors but in the most unique and wide-ranged honeycomb applications.
And the material options are nearly endless as you can use any surface material to achieve the results – either structurally or visually – to achieve the performance requirements that you desire for nearly any application where weight, strength and structural integrity over long spans may be a concern.