Door Panels

Patented Honeycomb Panels are the secret ingredient for many architects and designers to use in making original and custom doors and tables. Using a patented honeycomb panel substrate (constructed with an external or internal frame) different veneers (wood, stone, metals, etc. ) can be applied making unique doors and tables that are lightweight, flat, and rigid.

Reasons to use Honeycomb Panels USA for custom doors include:

  • A 4′ x 8′ piece of plywood 3/4″ thick can weigh 70 to 90 pounds, but a 4′ x 8′ sandwich honeycomb panel with aluminum facings weighs approximately less than 50 pounds, making the options for large or thick doors a cost-effective choice for designers and contractors.Eby Construction uses Honeycomb Panels to produces doors for a client. In this photo, edge treatments are being added so doors appear to be solid wood.
  • The panels can be manufactured with an internal or external frame. Internal frame panels are a bit stronger, but may not be necessary for your application.
  • Hard points can be embedded in the panel during manufacturing for secure hardware attachment.
  • By using patented Honeycomb Panels USA as the substrate, very large (up to 21 feet wide and 32 feet tall) and very thick (up to 6 inches) doors can be manufactured. Wider doors can be made by splicing; call us to discuss your unique design needs.