Honeycomb Panels USA Sing core composite panels are lightweight, strong, durable, and rigid. Our team of professional designers and fabricators can manufacture custom-made panel in a wide range of sizes for one-of-a kind design applications.
We keep in stock the most popular standard-sized panels and can readily manufacture other standard-sized panels with short turn-around times to help you meet your critical deadlines.
Honeycomb Panels USA specializes in finding custom solutions for your design needs.
Patented Honeycomb Panels are the secret ingredient for many architects and designers to use in making original and custom doors and tables. Using a patented honeycomb panel substrate (constructed with an external or internal frame) different veneers (wood, stone, metals, etc. ) can be applied making unique doors and tables that are lightweight, flat, and rigid.
Reasons to use Honeycomb Panels USA for custom doors include:
A 4′ x 8′ piece of plywood 3/4″ thick can weigh 70 to 90 pounds, but a 4′ x 8′ sandwich honeycomb panel with aluminum facings weighs approximately less than 50 pounds, making the options for large or thick doors a cost-effective choice for designers and contractors.
The panels can be manufactured with an internal or external frame. Internal frame panels are a bit stronger, but may not be necessary for your application.
Hard points can be embedded in the panel during manufacturing for secure hardware attachment.
By using patented Honeycomb Panels USA as the substrate, very large (up to 21 feet wide and 32 feet tall) and very thick (up to 6 inches) doors can be manufactured. Wider doors can be made by splicing; call us to discuss your unique design needs.
We stock some standard size honeycomb panels and continue to expand our stock panel inventory.
Currently we stock the following honeycomb panels (Please call to inquire price and availability; in-stock panels ship in three business days):
Specializing in finding custom solutions for your design needs, Honeycomb Panels can incorporate multiple features into your panels to meet your project requirements. In addition to customized panel thickness, honeycomb cell size, and aluminum facing finish, we offer:
Mechanical design and drafting
Hard Points or blocking
Fastener and pin installation
Panel perimeters in the following materials:
LVL (Laminated Veneer Lumber)
Rigid Foam PVC
This is only a sample of the services and panel features that we offer. Call us to discuss your particular panel customization needs.
Standard panels come in “standard” aluminum sheet sizes that are 4 to 6 foot wide.
Panel thickness (measured in inches):
Standard panels can be manufactured to customer thickness specifications from 1/4 inch to 6 inches thick. For panels greater than 6 inches thick, multiple panels can be combined to create the desired thickness. Lengths can be manufactured up to 19.5 feet.
Available aluminum honeycomb cell sizes: 1/4″, 3/8″, 1/2″, 3/4″, and 1″.
Aluminum facing thickness range from .020 to .063 inches. For information on additional facing choices and other options, visit the Custom Panels page.
One of the latest developments at Honeycomb Panels USA is the development of lightweight high strength slatwall panels that can be freestanding slatwall panels in any size and shape configuration that are stronger than steel! This is getting attention from high end store supply manufacturers of retail store fixtures serving a clientele that only desires the very best slatwall panels.
When it comes to slatwall panels, you want all the convenience of store displays that have all the slat wall accessories, like slat board hooks, slatwall shelves and slatwall hangers, etc… for expanding your shelving ideas exponentially.
Retail Slatwall Displays
Honeycomb Panels USA slatwall panels is on the leading edge on retail store supplies that is a revolution in retail displays introducing many options for shelving ideas that take a store display to the next level.
Designing your next retail display can be the most liberating upgrade in your retail shelving giving you access to the wide variety of existing slatwall retail fixtures that are readily available through traditional retail channels.
What started as a high tech solution for an upscale slot wall project resulting in our composite solution to slotwall challenges introducing a complete double sided slot wall system, including a free standing slotwall solution that would not warp, bend, twist or otherwise fail while remaining perfectly slotted wall panels that could accommodate all the standard hardware previously made for slot walls.
Slatwall Shelving Systems
Our slatwall solutions include shelving systems that integrate seamlessly into our slotted slat board that enables a one-man crew to quickly reconfigure a retail display area, even building and entire storewall in very little time.
Even though you are not limited by standard slatwall dimensions, still our most popular size slatwall panels are 4 x 8 wall panels.
Our pre-slotted honeycomb slatboard can traverse long spans with very little deflection, if any, even when displaying merchandise. Enjoy all the convenience of this luxurious problem-solving slatwall. All you have to do is let us know the length, the width and thickness you want.
These lightweight high strength slatwall panels can feature any flat external building material to meet or excel rigorous architectural specifications. Our metal slatwall is gaining traction in the marketplace for retail displays that are a cut above the rest.
Our most popular metal slatwall is our aluminum slatwall amongst all our varied metal slatwall panels.
Other popular slatwall materials other than metal slatwall includes plastic slatwall, and introducing the most elegant wood slatwall of all; the wood butcher block slatwall panels.
Slatwall Garage Systems
Gaining popularity in garages across the USA, you will find our honeycomb slatwall appearing in modern garages as both wall attachments, but more often as free-standing slatwalls or complete slatwall room dividers that multiply a garages function and ability to neatly store tools and accessories on slatwall display shelves, with slat wall hooks, in slatwall bins or any of the other myriad slatwall garage accessories that are available as slat board accessories.
Welcome to Honeycomb Panels USA, the only Eco-friendly manufacturer of the most lightweight high-strength honeycomb panels in the United States.
Honeycomb Panels USA manufactures a patented new generation of honeycomb panel that outperforms all other honeycomb panels anywhere.
How to make the best honeycomb panels in the world
The secret behind making the best honeycomb panels in the world, begins with the internal structure of the honeycomb panels themselves. Our honeycomb structure is made of natural vertical wood grain fiber in a torsion box configuration. This creates an enormously high strength torsion box honeycomb panel… but Honeycomb Panels USA does not stop there…
Patented torsion box honeycomb panels go even further by filling the empty spaces of the torsion box honeycomb structure wall to wall with rigid recycled foam. Sandwiched between two stress skins using waterproof formaldehyde-free adhesive creates the most lightweight, high strength solid composite core honeycomb panels ever invented.
How strong are Honeycomb Panels USA panels?
Honeycomb Panels USA panels have been independently tested at Washington State University at 660 PSI (stronger than steel pound for pound); compare that to other honeycomb panels commonly used in the aerospace industry that test at only 10 to 100 PSI with very little shear strength.
They are so strong, in fact, that you can traverse long spans without much support, which is why the United States Military, NASA, marine and aerospace manufacturers rely on Honeycomb Panels USA for the strongest most lightweight panels.
Insulated Honeycomb Panels
Honeycomb Panels USA panels have a natural insulation quality built in to the structure itself that imbues each honeycomb panel with insulation from heat, cold and barometric environments with a rating of R-3.5 or R-6.5 per square inch of honeycomb panel thickness.
This insulation also creates a sound barrier with its sound deadening qualities for increased privacy and noise control in industrial applications.
Large and Oversized Honeycomb Panel Projects
One of the unique uses of Honeycomb Panels USA’s torsion box honeycomb panels is in the large/oversize division of projects around the world.
Weighing in at a fraction of other building materials, our honeycomb panels can be created in sizes up to 40 ft. and up. While size and weight are considerations for shipping abilities (the United States Military has ways to overcome super large panel shipments that may not be available to the average commercial contractor, distributor or supplier). Honeycomb Panels USA has devised a system for creating modular honeycomb panels that can be shipped as multiple components and assembled on site while retaining complete structural integrity and can be guaranteed to be completely flat following assembly and for a minimum of 50 years without fail.
50 Year Honeycomb Panels USA Guarantee
That’s right. Only Honeycomb Panels USA can offer a true flat guarantee that states that your premium honeycomb panels will be true flat and will stay flat, will not warp, bend, twist, cup or otherwise fail for 50 years, backed in writing.
Honeycomb panels by Honeycomb Panels USA are the most lightweight, high strength insulated honeycomb panels and they are also good for the earth.
How to make honeycomb panels
Our honeycomb panels start with patented torsion box honeycomb core. The torsion box structure is made of vertical grain natural wood fiber; this inner structure honeycomb grid provides superior structure strength. But we don’t stop there; next we filly the open spaced wall to wall with rigid recycled foam providing additional strength and insulation while remaining lightweight. Finally we sandwich the solid composite honeycomb core between two stress skins.
Highest strength honeycomb panels
It’s no surprise that Honeycomb Panel USA’s honeycomb panels can be found beneath the sea (US Navy), in outer space (NASA) and everywhere in between. Why? Because no other affordable lightweight honeycomb panel is as strong. For instance, most aircraft honeycomb panels are only rated from 10 to 100 PSI, while Honeycomb Panels USA honeycomb panels are rated at 660 PSI and they are the only Eco-friendly honeycomb panels proudly made in the USA.
Lightest weight honeycomb panels
Your project can fly high using Honeycomb Panels USA’s honeycomb board. Weighing in at a fraction of the weight of other solid honeycomb panels, our honeycomb grid material is the secret ingredient in these aircraft honeycomb panels that outperform any other aerospace honeycomb panel thereby redefining aircraft honeycomb.
Marine honeycomb panels
Even though the aerospace industry loved the idea of honeycomb panels you might be surprised to discover that honeycomb panels are being found increasingly amongst the marine industry in boat making, ship building, submarines and air craft carriers due to its lightweight, airtight, waterproof and stronger than steel pound for pound.
Aluminum honeycomb panels
Our next most popular honeycomb panels are our aluminum honeycomb panels. They are the strongest Eco-friendly lightweight honeycomb panels and can be completely encapsulated in aluminum per your specifications for the best aluminum honeycomb sheet. Make sure your aluminum honeycomb panel features our patented torsion box honeycomb grid.
Fiberglass honeycomb panels
Close behind our aluminum honeycomb panel is our fiberglass honeycomb panel available in fiberglass or FRP (fiberglass reinforced plastic). Enjoy the lightweight high strength American made honeycomb panels from Honeycomb Panels USA.
Where can I get Honeycomb Panels USA panels?
You can get our patented technology infused honeycomb panels from your favorite home improvement center, lumber yard, sheet goods supplier or anywhere you find honeycomb panels for sale. See your favorite supplier for your best honeycomb price.